The Pneumatic Balanced Manipulator SHBM-550-PP-R is a high-capacity handling solution that combines articulated mechanics with pneumatic control to ensure smooth and precise load positioning. Designed for demanding industrial applications, it reduces operator effort, improves productivity, and enhances workplace safety when handling loads of up to 550 kg.
The pneumatic articulated balanced manipulator SHBM-550-PP-R is a specialized device designed for safe, precise, and controlled handling of heavy loads weighing up to 550 kg. The manipulator is developed for use on assembly lines and features an integrated safety system that ensures stable operation even in emergency situations.
Purpose and Design Features of the Pneumatic Manipulator
The SHBM-550-PP-R manipulator is intended for handling armored steel panels and other heavy components on assembly lines. Its design provides smooth and controlled movement of loads in both horizontal and vertical planes with minimal operator effort. A key feature of this model is the built-in system that prevents unintended movement in case of pneumatic line failure or accidental load detachment.
Standardization and Compatibility with Grippers
The manipulator is equipped with a universal pneumatic magnetic gripper activated by pneumatic drives. This allows for fast and secure handling of a wide range of metal products of various shapes and sizes without the need for mechanical clamping. The gripper frame is equipped with pneumatic actuators for tilting and turning the load, significantly expanding the functionality of the system.
Control System
The control system of the SHBM-550-PP-R ensures precise and safe handling of heavy loads:
- Manual load balancing adjustment by regulating pressure in the pneumatic system;
- Control of movement direction and load positioning via an ergonomic handle;
- Activation of magnets and control of frame tilting using pneumatic actuators.
All operations are performed smoothly with minimal operator effort, which is especially important when handling heavy components.
Manipulator Structure
The SHBM-550-PP-R includes the following main components:
- Rotary support unit for 360° boom rotation;
- Articulated boom with a pantograph system and balancing springs for effortless horizontal movement;
- Gripper unit with a pneumatic magnetic load holding system;
- Pneumatic lifting system with manual load balancing adjustment;
- Pneumatic actuators for tilting and turning the gripper frame;
- Integrated safety system to prevent accidents and unsafe conditions.
Application
The SHBM-550-PP-R manipulator is used on assembly lines for mounting armor panels onto special vehicle frames and performing other operations with heavy metal components. The manipulator is designed to handle 34 different product types weighing from 30 to 400 kg.
Technical Specifications
| Parameter | Value |
|---|---|
| Load capacity, kg | 550 |
| Boom reach (working radius), mm | 4000 |
| Lifting stroke (vertical travel), mm | 2000 |
| Control system | Manual load balancing adjustment |
Operating Conditions
The equipment is designed for operation in a standard industrial environment and requires compliance with specific conditions for reliable and safe use.
Normal operation is ensured under the following parameters:
- ambient temperature: from –5 °C to +50 °C;
- relative humidity: up to 90% (non-condensing);
- installation: on an industrial concrete floor with a base slab thickness of at least 300 mm.
Compliance with these conditions ensures stable operation, durability, and safe use of the manipulator.
Packaging and Transportation
The equipment is supplied in reliable packaging that meets international standards and manufacturer requirements. This ensures safe transportation by any mode of transport.
The equipment is manufactured in compliance with safety, labor protection, and environmental requirements in accordance with current standards.
The equipment includes all the necessary safety devices, the presence of which is determined by current standards.
The equipment has a certificate of conformity for compliance with the requirements of TR CU 010/2011 "On the Safety of Machinery and Equipment."
The equipment is delivered in packaging that corresponds to the nature of the equipment, established by international standards and technical requirements. Manufacturer's packaging.
Equipment packaging ensures its safety during transportation by any mode and means of transport.
- 24 months from the date of equipment delivery – for main structures, components, and mechanisms of the equipment
- 12 months from the date of equipment delivery – for individual equipment parts, namely, purchased third-party components included in the equipment (pneumatic, electrical, hydraulic components, automation components, bearings, guides, mechanical transmission components, cables, hoses, fasteners, etc.)
An extension of the warranty period is possible subject to the conclusion of a post-warranty service agreement with RMK.
During the warranty period, RMK guarantees the elimination of obvious or hidden design and manufacturing defects related to the design, materials and components used, or workmanship, and ensures the operation of the equipment in accordance with the technical parameters and technological process stipulated in the Data Sheet and/or Operation Manual.
Along with the equipment, RMK develops and delivers a complete set of operating documentation:
- Passport;
- Operation and Maintenance Manual;
- 3D Dimensional Model;
- Drawings of Wear Parts;
- List of Spare Parts;
- Certificate of Conformity.